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RS1500 3-Point PID Controller

RS1500 3-Point PID Controller

SKU: RS1500

Elotech RS1500 controllers are compact, cost-effective temperature control units designed for temperature management systems in industrial applications. Produced by the German manufacturer Elotech Industrieelektronik GmbH, they provide reliable regulation for heating and cooling processes, serving as a practical and economical alternative to more complex PLC-based systems.

These controllers combine full PID functionality with versatile control features in a straightforward package. Key capabilities include 3-point control, adjustable heating and cooling with hysteresis, and self-optimising routines that automatically tune parameters to suit the system. They support PT100 sensor inputs and offer multiple digital inputs and outputs for tasks such as pump control, alarms, level monitoring, and valve operation.

With a clear 7-segment dual-row display, simple four-key operation, and a compact 96 x 48 mm front panel, the RS1500 is easy to install and use. It is particularly well-suited for smaller temperature control units, machine integration, and customised solutions where reliability and value for money are essential.

Overall, the RS1500 delivers dependable performance for a wide range of industrial temperature control needs while keeping costs and complexity low.

Contact our dedicated sales team today.

Performance features

  • Economical entry level variants

  • Full-value regulation and control

Basic functions:

  • 3-point controller, PID controller, heating and cooling switching hysteresis

  • Control functions with inputs and outputs or for temperature control solutions

  • Front installation, optional: Installation from the rear

Operation:

  • 7-segment display, 2 rows

  • 4 keys

  • 5 LEDs for alarms and further function displays

Control:

  • PID control behaviour. The control behaviour can be adjusted via the feedback parameters.

  • Setting the rate time, reset time (P,I,PI,PD,PID)

  • Setpoint limit

  • Self-optimising for adaptation to the controlled system

    • Self-optimising at start up and up to the setpoint.

    • The algorithm determines the characteristics of the system in a closed control loop and calculates the control parameters (Xp, Tv, Tn) over a wide range and the switching cycle time (C = 0.3 x Tv) of a PD/I controller.

    • After calculation of the feedback parameters, the controller returns the actual value to the current setpoint.

    • Self-optimising stopped: by alarm warning and switching off the controller

  • Output ratio limitation

    • The output ratio is output to the digital outputs in the form of a PWM signal.

    • The total duration of an On/Off cycle is determined via the switching cycle time parameter.

    • The value parameters are set separately for heating and cooling (P: switching cycle time heating or cooling).

    • Output ratio limitation is only needed in the event of fixed over-dimensioned power supply to the controlled system. Output ratio limitation is usually set to 100 %. For heating and cooling, output ratio limitation can be programmed to between 0 % and 100 %.

  • Control parameters for heating and cooling are separately adjustable. There can be no overlap of heating and cooling.

  • In "Ready for operation" and "Alarm" operating status the controller outputs are set to zero.

Settings ranges and control precision:

  • Feedback: Xp: 0…100% Tv: 0…200sec Tn: 0…999sec

  • Switching cycle time: 1…240sec

  • Output ratio limitation: 0…100%

  • Setpoint limit: -40…400°C

  • Control precision in steady state (without sensors): ± 0.5 K

  • Resolution in the steady control state (without sensors): ± 0.1 K

Control functions (example for temperature control solution):

  • Heating, cooling, alarm, pump (on/off/empty)

  • Watch-dog: Permanent monitoring of correct software process

  • Temperature warning

  • All data are storage is power failure-proof.

  • Filling/float switch

  • Cooling and switch-off

  • Fill time monitoring

  • Restart lockout

  • Do not heat dead zone

  • Switching cycle times

  • System lock

  • Tool emptying

  • Leak stop (direction of rotation of pump - phase switch - is carried out via relay).

  • Display of error messages

Inputs and outputs:

  • Controller outputs: Bistable logic output: See control unit technical data

  • Sensor input: PT-100, 2-wire, break and short-circuit proof

  • 3x digital input, 24 V for level switch, motor contactor, …

  • 8x digital output (logic), 24 V, max. 0.6 A (max. 115W=8x24x0.6, e.g., for pump contactor, solid state relay, solenoid valves, alarm (relay)

  • PT 100 (DIN): Measurement range: 0…200°C resolution 0.1°C

  • TTY, optionally further interfaces (RS232, RS485)

  • Power supply: 24 VDC

Technical data:

  • Format: Front dimensions: Standard formats 96 x 48 mm, optional: 48 x 96 mm (W x H)

  • Installation depth: 90 mm

  • Protection class: IP 00 / front: min. IP54

  • Sensor current: max. 1 mA

  • 1 x 2-wire circuit

  • Sensor breakage and short circuit monitoring are present.

  • Sensor current: < 1 mA

  • Calibration accuracy: < 0.25 % in temperature range 0...200°C

  • Linearity and display errors: < 0.2 % +/- 1digit

  • Ambient temperature influence on the measuring span: < 0.01 % / K

  • Digital inputs: Designed for connection of external, zero-voltage contacts.

  • Switching voltage: Approx. 24 V DC, max. 1 mA

  • Controller output "Heating": Voltage, bistable, 0/24 V DC, min. 10 mA, short circuit proof

  • Solenoid valve controller output: Voltage, bistable, 0/24 V DC, min. 0.6 A

  • Outputs, relay: Relay switchover, max. 250 V AC, max. 2.5 A at cos-phi = 1

  • Interfaces: TTY(0/20mA) for protocols: Arburg, Engel, Dr. Boy, Krauss Maffei

  • Data backup: EAROM, semiconductor memory

  • Electrical connections: Spring clamps, protection class IP 20 (DIN 40050), insulation group C

  • Admissible applications: Working temperature range: 0...50°C / 32...122°F

  • Storage temperature range: -30...70°C / -22...158°F

  • Climatic application class: KWF DIN 40040;

  • Corresponds to 75 % rel. humidity as annual average, no condensation

WHY CLARIAN UK?

As the exclusive UK partner of ELOTECH Industrieelektronik, a trusted global manufacturer, Clarian UK blends expertise with innovative design to deliver high-quality, cost-competitive heating solutions. Our dedication to rapid delivery and custom engineering guarantees your project’s success.


CONTACT CLARIAN UK

If you would like more information about any of Clarian’s products or services, please complete an enquiry form. Alternatively, you can call us at our Wigan office.

Contact our dedicated sales team today

Wigan

Wigan

Unit 12, Pagefield Industtial Estate
Miry Lane, Wigan, Lancashire
WN6 7LA

+44 (0)1942 620062

info@clarian.co.uk